Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Supply System
For all fuel supply system component locations. Refer to Component Locations Overview .
For all fuel supply system removal/installation procedures and torque specifications. Refer to Component Locations Overview .
Check Technical Service Bulletins for any superseded information.
All manufacturers special tools as well as common tools may contain a manufacturer specific part number. These tools may be substituted with an equivalent aftermarket tool or are available for purchase through Audi.
Manufacturers special tools as well as common tools that contain a manufacturer specific part number may be referenced in the test procedure illustrations showing the tool use or installation. If the manufacturer specific tool is not being used, an equivalent aftermarket tool may be installed in the same manner as the manufacturers special tool.
The manufacturers test box Test Box 105 Pin VAG1598/42 is available for purchase or rental.
Safety Precautions
Observe the following for all installations, especially in the engine compartment due to lack of room:
- Route lines of all types (e.g. for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.
- Watch for sufficient clearance to all moving or hot components.
- Fuel system is under pressure! Before opening system, place rags around the connection point. Then release pressure by carefully loosening connection.
- Test equipment must always be secured to the rear seat and operated by a second person.
- Test and measuring equipment that is operated from the passenger seat, the person seated could be injured in the event of an accident involving deployment of the passenger-side airbag.
- Do not touch or disconnect ignition wires when engine is running or turning at starting RPM.
- Only disconnect and reconnect wires for injection and ignition system, including test leads, if the ignition is turned off.
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.