Front exhaust system

2004 Audi A8SECTION Front exhaust system
Fig 1: Exhaust System, Assembly Overview (Front Exhaust System)
GW00028902Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Nut

  • 25 Nm

2 - Right-side exhaust manifold

3 - Nut

  • 25 Nm

4 - Heated Oxygen Sensor (HO2S) G39 (before catalytic converter)

  • 50 Nm
  • For bank 1
  • Threads of new oxygen sensors are coated with assembly paste
  • If reusing oxygen sensor, coat thread with hot bolt paste, hot bolt paste

5 - Right catalytic converter

6 - Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130

  • 50 Nm
  • For bank 1
  • Threads of new oxygen sensors are coated with assembly paste
  • If reusing oxygen sensor, coat thread with hot bolt paste, hot bolt paste

7 - Double clamp

8 - Right front muffler

  • At factory, catalytic converter and front muffler are installed as a single component. For repairs, front muffler is supplied separately, with double clamp for connecting joint.
  • Removing and installing β†’ Right front muffler, removing and installingΒ 

9 - Nut

  • 25 Nm

10 - Tab

11 - Bolt

  • 22 Nm

12 - Bracket

13 - Left front muffler

  • At factory, catalytic converter and front muffler are installed as a single component. For repairs, front muffler is supplied separately, with double clamp for connecting joint.
  • Removing and installing β†’ Left front muffler, removing and installingΒ 

14 - Nut

  • 25 Nm

15 - Double clamp

16 - Left catalytic converter

17 - Gasket

  • Replace

18 - Nut

  • 25 Nm

19 - Left-side exhaust manifold

20 - Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G131

  • 50 Nm
  • For bank 2
  • Threads of new oxygen sensors are coated with assembly paste
  • If reusing oxygen sensor, coat thread with hot bolt paste, hot bolt paste

21 - Heated Oxygen Sensor (HO2S) 2 G108 (in front of catalytic converter)

  • 50 Nm
  • For bank 2
  • Threads of new oxygen sensors are coated with assembly paste
  • If reusing oxygen sensor, coat thread with hot bolt paste, hot bolt paste

22 - Nut

  • 25 Nm

23 - Gasket

  • Replace

24 - Gasket

  • Replace

25 - Gasket

  • Replace
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.