Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSAUDI2004A6 QUATTRO SEDAN (4B2) V8-4.2L (AWN)REPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSRELAYS AND MODULES - COMPUTERS AND CONTROL SYSTEMSMAIN RELAY (COMPUTER/FUEL SYSTEM)TESTING AND INSPECTIONWITH GENERIC SCAN TOOL
2004 Audi A6 Quattro Sedan (4B2) V8-4.2L (AWN)
With Generic Scan Tool
2004 Audi A6 Quattro Sedan (4B2) V8-4.2L (AWN)SECTION With Generic Scan Tool
Check Motronic Engine Control Module (ECM) Power Supply Relay -J271-and Activation
Special Tools and Equipment
- VAG1526A hand multimeter
- VAG1594A connector test kit
- VAG1598/31 test box
NOTE: Motronic Engine Control Module (ECM) Power Supply Relay -J271- is not installed on all versions.
Test requirement:
- Ignition switched off.
Test sequence
- Remove engine cover (arrows).
- Remove cover -2- above the cylinder head cover, left.
- Disconnect one of the 4-pin harness connectors -4- at ignition coils.
NOTE: For further testing, connect the multimeter to harness connector in place of an ignition coil.
- Connect multimeter for voltage measurement as follows.
Harness connector Measure to
Terminal
1 Engine Ground (GND)
- Switch ignition on.
- Specified value: approx. battery voltage
- Switch ignition off.
If specified value is not obtained:
- Pull off rubber seal of plenum chamber cover in direction of arrow.
- Remove plenum chamber cover -1- toward front.
- Remove cover for E-box, plenum chamber (arrows).
- Pry off Engine Control Module (ECM) retaining bracket (arrow) using a screwdriver and set control module aside.
- Remove voltage supply relay -3-.
- Check the following wire connection for open circuit according to wiring diagram:
Relay carrier in E-box, plenum Harness connector at
chamber, position 3 ignition coils
Terminal Terminal
8 1
- Specified value: Wire resistance max 1.5 Ohms
- If necessary, repair wire connection.
If no malfunctions are found in wires:
- Check voltage supply of Motronic Engine Control Module (ECM) voltage supply relay -J271-.
- Check activation of Motronic Engine Control Module (ECM) voltage supply relay -J271-.
Checking voltage supply
- Connect multimeter for voltage measurement as follows.
Relay carrier in E-box, plenum Measure to
chamber, position 3
Terminal
1 Engine Ground (GND)
2 Engine Ground (GND)
- Specified value: approx. battery voltage
If specified value is not obtained:
- Check wire connections for open circuit according to wiring diagram:
- Specified value: Wire resistance max 1.5 Ohms
Checking activation
- Connect multimeter for voltage measurement as follows.
Relay carrier in E-box, plenum Measure to
chamber, position 3
Terminal
4 B+
- Switch ignition on.
- Specified value: approx. battery voltage
- Switch ignition off.
If specified value is not obtained:
- Connect test box to wiring harness of Engine Control Module (ECM); ECM is not connected. Test Box, Connecting For Wiring Test
- Check the following wire connection for open circuit according to wiring diagram:
Relay carrier in E-box, plenum Test box
chamber, position 3
Terminal Socket
4 23
- Specified value: Wire resistance max 1.5 Ohms
- Also check the wire for short circuit to B+ and Ground (GND).
- Specified value: infinity Ohms (no continuity)
- If necessary, repair wire connection.
If no malfunctions are detected:
- Replace Motronic Engine Control Module (ECM) voltage supply relay -J271-.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.