Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Tank Unit: Installation
- Fuel Tank Unit - Insert
USA and Canada models Mexico models
1. Insert the fuel tank unit (A) partially into the fuel tank with a new O-ring (B). NOTE:
- Be careful not to damage the new O-ring.
- Be careful not to bend the fuel gauge sending unit.
- Do not coat the O-ring with oil.
- Fuel Tank Unit - Align
USA and Canada models Mexico models
1. Align the marks (A) on the fuel tank and the fuel tank unit. 2. Insert the fuel tank unit into the fuel tank until it sits on the O-ring.
NOTE: To prevent a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.
- Fuel Tank Unit - Install
USA and Canada models Mexico models
1. Tighten a new locknut (A) by hand holding the fuel tank unit vertically. NOTE: Before tightening, align the mark (B) on the locknut to the start of the thread (C).
- Fuel Tank Unit Locknut - Tighten
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.