Fuel Tank Unit Removal and Installation (2013-18): Installation

2015 Acura RDX AWDSECTION Installation
  1. Fuel Tank Unit - Temporarily Insert
    GHH74506Courtesy of HONDA, U.S.A., INC.
    1. Temporarily insert the fuel tank unit (A) into the fuel tank with a new O-ring (B).
    • Be careful not to damage the new O-ring.
    • Be careful not to bend the fuel gauge sending unit.
    • Do not coat the base gasket with oil.
  2. Fuel Tank Unit - Align
    GHH74507Courtesy of HONDA, U.S.A., INC.
    1. Align the marks (A) on the fuel tank and fuel tank unit, then insert the fuel tank unit into the fuel tank.
    NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.
  3. Fuel Tank Unit - Install
    GHH74508Courtesy of HONDA, U.S.A., INC.
    1. Tighten a new locknut (A) by hand holding the fuel tank unit vertically.
    NOTE: Before tightening, align the mark (B) on the locknut to the start of the thread (C).
    Fig 1: Fuel Pump Locknut With Torque Specifications
    GHH74509Courtesy of HONDA, U.S.A., INC.

    2. Using the fuel nut wrench, tighten the locknut to the specified torque.

    NOTE:
    • After tightening, make sure the marks (A) are still aligned.
    • After installation, check the base gasket, visually or by hand, to make sure it is not pinched.
  4. Fuel Line Quick-Connect Fitting - Connect
    GHH74510Courtesy of HONDA, U.S.A., INC.
    1. Connect the quick-connect fitting (A) to the fuel tank unitΒ .
  5. Fuel Leak - Check
    GHH74511Courtesy of HONDA, U.S.A., INC.
    1. Connect the fuel tank unit connector (A)

    2. Press the engine start/stop button to select the ON mode (but do not operate the starter motor). The fuel pump runs for about 2 seconds, and fuel pressure rises. Repeat this two or three times, then make sure there are no fuel leaks.

  6. Fuel Tank Unit Access Panel - Install
    GHH74512Courtesy of HONDA, U.S.A., INC.
    1. Install the access panel (A) to the floor.
  7. Rear Seat Cushion - Install
    Β  1. Install the rear seat cushion - Refer to: Rear Seat Removal and Installation (2013-18), or Rear Seat Removal and Installation(With Seat Heater) (2016-18) .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.