Use Special Adapter To Test Fuel Fill Caps Properly (ASN1204-03)

2004 Acura 3.5RLSECTION Use Special Adapter To Test Fuel Fill Caps Properly (ASN1204-03)
Publication date: 2004-12-01
Reference number: ASN1204-03

USE SPECIAL ADAPTER TO TEST FUEL FILL CAPS PROPERLY

USE SPECIAL ADAPTER TO TEST FUEL FILL CAPS PROPERLY

HONDA SERVICE NEWS

Reference Number(s): HSN1204-04, Date of Issue:  December 1, 2004
HONDA: All Models
CATEGORY: Honda Service News
APPLIES TO: All Models

SERVICE INFORMATION

If a customer comes into your shop hot under the collar that his or her vehicle flunked a state I/M (Inspection/Maintenance) program test (smog check), and all because of a fuel fill cap, don't rush off and replace the cap. The problem might not be the cap, but actually the equipment used for testing it.

If the smog check station is using a Waekon fuel cap adapter kit, they might not have the right adapter for testing the three-click-type fuel fill caps found on newer Acura models. These caps need a special adapter to test properly; otherwise, they'll flunk the test. This adapter (T/N FPT25-4) has a black cap and a dimple in the bottom. If your dealership is a state-certified smog check station, and you're not using this adapter, make sure you order one from Waekon at www.waekon.com  . (On the home page, click on Quick-n-EZ  parts. Enter FTP25-4  in the quick search: box, and click on GO  .) This new adapter supersedes the original part.

Fig 1: Identifying Fuel Fill Cap Test Adapter
G00460586Courtesy of AMERICAN HONDA MOTOR CO., INC.

A quick way to tell if the fuel fill cap is faulty is to check if the MIL is on. If it's not, the cap is OK and there's no need to replace it. You can also use the HDS to check that the OBD readiness codes are set and that there's no temporary DTC set for the EVAP system. If all is in order, the fuel fill cap is OK.

If the vehicle flunked the test at another smog check station, contact that station, as a customer courtesy, and tell them about this adapter. Although all smog check stations were sent letters from both Waekon and State Emission officials announcing the need for this new adapter, you might also want to print your customer a copy of this S/N article for extra ammunition.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.