Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSACURA20043.5RLREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 54 (AUTOMATIC A/C SYSTEMS)EVAPORATOR REMOVAL AND INSTALLATION
2004 Acura 3.5RL
Evaporator Removal and Installation
2004 Acura 3.5RLSECTION Evaporator Removal and Installation
WARNING: This page is about a different car, the 2003 Acura 3.2CL and 2002 Acura 3.2CL. However, it is still accessible from the selected car via links, so may be relevant.
- Make sure you have the anti-theft code for the radio and the navigation system, then write down the frequencies for the radio's preset buttons.
- Disconnect the negative cable from the battery.
- Remove the under-hood fuse/relay box, but do not disconnect the connectors.
- Recover the refrigerant with a recovery/recycling/charging station (see REFRIGERANT RECOVERYΒ ).
- Disconnect the suction line (A) and the receiver line (B) from the evaporator. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
- Remove the glove box and the glove box cover .
- Remove the wire harness connectors (A) from the evaporator. Disconnect the connector (B) from the evaporator temperature sensor.
- Remove the self-tapping screws, the mounting nut, the mounting bolts and the evaporator.
- Install the evaporator in the reverse order of removal, and note these items.
- If you're installing a new evaporator, add refrigerant oil (DENSO ND-OIL 8) (see A/C REFRIGERANT OIL REPLACEMENTΒ ).
- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for HFC-134a (R-134a) to avoid leakage.
- Immediately after using the oil, reinstall the cap on the container, and seal it to aviod moisture absorption.
- Do not spill the refrigent oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
- Make sure that there is no air leakage.
- Charge the system (see SYSTEM CHARGINGΒ ).
- Enter the anti-theft code for the radio and the navigation system, then enter the customer's radio station presets.
- For '03 models: Perform the engine control module (ECM)/powertrain control module (PCM) idle learn procedure, and the power window control unit reset procedure (see COMPUTER RELEARN PROCEDURES ).
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.