Mainshaft Thrust Shim Measurement

1997 Acura 2.2CL StandardSECTION Mainshaft Thrust Shim Measurement
  1. Remove 72-mm thrust shim and oil guide plate from transaxle housing. Install assembled mainshaft in transaxle housing.
  2. Measure distance "A" between end of transaxle housing and thrust washer. Use a straightedge and feeler gauge to measure at 3 locations. Record average reading. See Fig 2.
  3. Measure distance "B" between surfaces of clutch housing and bearing inner race. Use a straightedge and feeler gauge to measure at 3 locations. Record average reading. See Fig 2.
  4. Select proper shim using this formula: "A" + "B" - .93 (.95 on Civic) = shim thickness. DO NOT use more than one shim. On Civic, Civic Del Sol and Integra, shims are available in .3 mm increments from sizes .0236-.0709" (.599-1.801 mm). On 2.2CL and 2.3CL, shims are available in .3 mm increments from .0472-.0933" (1.20-2.37 mm).
    NOTE: Clean thrust washer, spring washer and shim thoroughly before installation.
  5. Install selected shim in transaxle housing. Install thrust washer and spring washer on mainshaft. Install mainshaft in clutch housing. Place transaxle housing over clutch housing and tighten housing with several 8-mm bolts.
  6. To check thrust clearance, install Mainshaft Base (07GAJ-PG20130) over mainshaft and then install Mainshaft Holder (07GAJ-PG20110). Seat mainshaft fully by tapping mainshaft end with plastic hammer. Tighten mainshaft holder bolt until it just makes contact with wide surface of mainshaft base. See Fig 3.
    CAUTION: Turning shaft holder bolt more than 60 degrees after needle of dial gauge stops moving may damage transaxle.
  7. Zero dial gauge on end of mainshaft. Turn mainshaft holder bolt clockwise and stop movement when dial gauge reaches maximum movement. Clearance is correct if reading is .0043-.0071" (.11-.18 mm). If reading is not within limits, replace thrust shim with correct thickness. See Fig 3.
Fig 1: Disassembling Mainshaft
G93C22808Courtesy of AMERICAN HONDA MOTOR CO., INC.
RENDER: 1.0x

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