2010 ZAP XLFACTORY OEM SERVICE PROCEDURE

Front Windshield: Notes

Use special glass cement for automotive windshields to install the front windshield, such as a polyurethane seal with a matching primer. Directly attach the windshield onto vehicle body metal plates. When replacing the front windshield, strong adhesives should be used according to the methods described on the following information.

ATTENTION: Always read product labels carefully to ensure that products are correct and compatible with each other.Β 

Fig 1: Identifying Front Windshield Components
G00499014Courtesy of LIUZHOU WULING MOTORS CO., LTD.

The applied adhesive must meet the following requirements:

  • Shear strength: 40kg/cm2 (569lb/in2 ) or
  • One-component polyurethane seal and primers.
    The materials and volume used for installing front windshield are:
    Adhesive 400 ml
    Glass primer 10ml
    Vehicle body primer 10 ml

    The adhesive and tools used to remove front windshield are:

    • Awl
    • Steel wire
    • Brushes for brushing primer (two)
    • Knife
    • Rubber sucking disc
    • Glue gun (injected with adhesive)
    • Putty scraper (Scrape off viscous liquid)
      Fig 2: Identifying Awl
      G00499018Courtesy of LIUZHOU WULING MOTORS CO., LTD.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.