2009 ZAP XLFACTORY OEM SERVICE PROCEDURE

Motor Controller: Notes

The controller controls the vehicle's electric motor according to exterior input, such as the accelerator or brakes.

Fig 1: Identifying Motor Controller
G00499350Courtesy of LIUZHOU WULING MOTORS CO., LTD.

Attention: Under certain conditions such as overload, and under-voltage, etc.), controller may temporarily shut down. Turn off the ignition switch, wait 10 seconds and restart the vehicle. The failure will automatically disappear.Β 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.