2011 Volvo S60FACTORY OEM SERVICE PROCEDURE

Exploded View Of The Starter Motor

GLL105878Courtesy of VOLVO CARS CORPORATION

The starter motor consists of:Β 

  1. Drive cover.
  2. Gear wheel.
  3. Solenoid.
  4. Battery terminal.
  5. Rear end and bearing.
  6. Carbon brush holder and carbon brushes.
  7. Commutator.
  8. Armature.
  9. Permanent magnet or field winding.
  10. Armature housing.
  11. Planetary train.
  12. Lever with freewheeling clutch.
  13. Pinion engaging drive.
NOTE:

Starter motor for V8 engine and DV6 S/S is equipped with field winding instead of permanent magnets. The field windings are electrically connected in series by carbon brushes.Β 

GLL1021893Courtesy of VOLVO CARS CORPORATION

Starter motor terminals:Β 

  • #1 (30) From the battery positive terminal
  • #2 (50) From starter motor relay

Ground terminal via transmission / cylinder block.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.