2011 Volvo S40 T-5 R-DesignFACTORY OEM SERVICE PROCEDURE

Location Of Components, Engine Compartment

Fig 1: Locating Engine Compartment Components (B5254T3/T7)
GLL140490Courtesy of VOLVO CARS OF NORTH AMERICA.

Not all the following components are necessarily in the car. The components vary between engine types.

Component Located at/on:
1 Injectors (5 x) Intake manifold.
2 Intake camshaft reset valve Engine, timing belt side, by camshaft.
3 Exhaust camshaft reset valve Engine, timing belt side, by camshaft.
4 A/C pressure sensor Air conditioning (A/C) system high pressure pipe (thin pipe).
5 Air conditioning (A/C) pressure switch Air conditioning (A/C) system low pressure pipe (thick pipe).
6 Turbocharger (TC) control valve The turbocharger (TC).
7 Ignition coil (5 x) The cylinder head.
8 Evaporative emission system (EVAP) valve Intake manifold.
9 Camshaft position (CMP) sensor, intake Engine, flywheel side, by the camshaft.
10 Camshaft position (CMP) sensor, exhaust Engine, flywheel side, by the camshaft.
11 Integrated relay/fusebox Β 
12 Engine speed (RPM) sensor Above the flywheel.
13 Mass air flow (MAF) sensor The air cleaner (ACL) module.
14 Engine coolant temperature (ECT) sensor The thermostat housing.
15 Engine control module (ECM) The air cleaner (ACL) module.
16 Knock sensor (KS) The cylinder block under the air cleaner (ACL) module.
17 Engine cooling fan (FC) control module Β 
18 Oil pressure switch Lower front edge of the engine.
19 Boost pressure sensor The charge air cooler (CAC) upper right-hand section.
20 Throttle unit The engine intake manifold.
21 Fuel pressure sensor/fuel temperature sensor Fuel rail right face.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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