Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2007 Volvo XC90 AWD L6-3.2L VIN 98 B6324SFACTORY OEM SERVICE PROCEDURE
Variable Induction System: Service and Repair
Distribution damper intake manifold
Operation number: 25132-2
Note! Some variation in the illustrations may occur, but the essential information is always correct.
Removal
Note! Removal steps in this procedure may contain installation details.
Remove the intake manifold. Refer to: Induction pipe, B6324S Service and Repair.
If the damper has jammed in the open position it must be screwed back as illustrated.
Make a hole at the mark and screw clockwise to close the damper.
Use: Allen key, 3 mm.
Installation
To install, reverse the removal procedure
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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