2007 Volvo S60 Base, FWDFACTORY OEM SERVICE PROCEDURE

Coupling Unit And Control Module (Differential Electronic Module)

Fig 1: Identifying Coupling Unit And Control Module Components
GLL109658Courtesy of VOLVO CARS OF NORTH AMERICA.

The hydraulic component consists of 1-5, the mechanical component consists of 6-10 and the electronic component consists of 11-14.

  1. Pressure valves
  2. Accumulator
  3. Oil filter
  4. Annular pistons
  5. Control valves
  6. Input shaft
  7. Inner and outer wet plates
  8. Sinusoidal cam disc
  9. Rollers with annular pistons
  10. Output shaft
  11. Electric oil pump
  12. Stepper motor for the control valve
  13. Temperature sensor
  14. Control module for all wheel drive (differential electronic module)

The differential electronic module is integrated with the coupling unit.

The differential electronic module communicates with other control modules via CAN.

The control module has no internal diagnostics.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.