2003 Volvo XC90 T-6FACTORY OEM SERVICE PROCEDURE

Component Specifications

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

Numbers in parenthesis indicate to which pin of the component the value corresponds.

Designation  Type  Supply voltage  Value  Other 
Air conditioning (A/C) relay Mechanical relay 12 V 92 Ω ± 10% at 23 °C  
System relay
Starter relay
Mechanical relay 12 V 82Ω ± 10% at 23°C (coil)  
A/C pressure sensor Absolute manifold absolute pressure (MAP) sensor 5 V (#3)   Air conditioning (A/C) high pressure
Brake light switch Position switch 12 V (#1) The switch is closed when the pedal is depressed (terminals #1-#5)  
Intake pressure sensor   5 V (#3)    
Fuel temperature sensor NTC resistor 5 V (#3) 2500 Ω ± 6% at 20 °C (#1-#2) Integrated in the fuel pressure sensor
Fuel pressure sensor Piezo resistive pressure sensor 5 V (#3)    
Engine cooling fan (FC) control module - 12 V (#2)    
Evaporative emission system (EVAP) valve Electromagnetic valve 12 V (#1) 20, 5 Ω ± 1, 5 Ω  
Actuator variable intake Actuator, DC motor 1&2 12 V (#1) 4 Ω  
Accelerator pedal (AP) position sensor Electronic pedal sensor with two output signals, PWM and a linear analog signal 12 V (#1) power supply digital position sensor
5 V (#6) Power supply analog position sensor
   
Throttle unit Electronic throttle module (ETM) with two integrated potentiometers and a throttle motor 5 V (#5) 1.2Ω (#1-#2 motor winding) at normal operating temperature. -
Injector Electromagnetic injector valve 12 V (#2) Approximately 12 Ω at 20°C (terminal #1-#2)  
Camshaft sensor Magneto-resistive sensor 5 V (#1)    
Knock sensor (KS) Piezo electric component   Greater than 1 MΩ at 25 ± 10°C(#1-#2)  
Oil level and oil temperature sensor   5 V (#3)    
Ignition coil   12 v (#1) Approximately 0.98 Ω (primary winding)  
Preheating, front heated oxygen sensor PTC resistor 12 V (#3) 2.18 - 2.68 Ω at 20 °C (#1-#2)  
Preheating, rear heated oxygen sensor (HO2S) PTC resistor 12 V (#1) Approximately 13 Ω ± 1.3Ω (terminal #1-#2)  
Leak diagnostic unit Consists of pump, electromagnetic valve and an internal heating element (PTC resistor) 12 V (#4) 118Ω (#1-#4 pump motor winding)
29.5Ω ± 10% (terminals #3-#4 Valve coil)
30Ω (#2-#4 Heating element)
 
Engine coolant temperature (ECT) sensor NTC resistor 5 V (#1) 15040 Ω at -20 °C
2450 Ω at 20 °C
318 Ω at 80 °C
(#1- #2)
 
Reset valve camshaft Electromagnetic valve 12 V (#1) 7.4 Ω ± 0.5 Ω at 20 °C (#1-#2)  
Flywheel sensor Induction sensor - 125, 5 Ω ± 17 Ω(#1-#2)  
Outside temperature sensor NTC resistor 5 V (#1) 18702 Ω at -20 °C
6318 Ω at 0 °C
2424 Ω at 20 °C
1034 Ω at 40 °C
(#1- #3)
 
Cam profile solenoid Electromagnetic valve 12 V (#1) 8, 5 Ω ± 0, 5 Ω  
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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