Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Windows (2003-2014): Windows
Windows, general
The windows are tinted and relatively thick to reduce the sound levels in the car.
- Standard 4 mm
- Laminated 5 mm.
The side windows on the XC90 are also laminated (anti smash and grab windows) to provide greater protection against break-ins. This option is market dependent.
Power windows are standard.
PUR bonded windows
The windshield, rear side windows and rear windshield are PUR bonded.
PUR bonded windows must be replaced using the method described in VIDA (Volvo scan tool).
Different versions
- There are four different versions of the windshield. Standard, with rain sensor, with IR glass and with IR glass/rain sensor
- There are two versions of the front door window. Standard and Laminated
- There are three different versions of the two windows in the rear door. Standard, Laminated and dark tint
- There are two different versions available for the rear windshield and the rear side window. Standard and dark tint.
| Component | Option | |||
| Windshield | Std | Rain sensor | IR glass | IR glass/rain sensor |
| Door window front | Std | Laminated (5 mm) | ||
| Door window rear | Std | Dark tint | Laminated (5 mm) | |
| Door window rear fixed | Std | Dark tint | Laminated (5 mm) | |
| Rear side window | Std | Dark tint | ||
| Rear windshield | Std | Dark tint | ||
PUR bonded windows give the body torsional rigidity, which has a positive impact on:
- Handling and collision safety
- Driving comfort
- Reducing rattles and squeaks
- It also reduces the risk of resonance from the driveline and suspension when cornering.
When replacing the rear windshield, ensure that that the PUR adhesive or primer does not come into contact with the electrical loops for the heated rear windshield.
Cover panel
The cover panel for the antenna module (ATM) is at the rear edge of the roof.
The cover panel is made of plastic.
The cover panel is bonded to the roof using PUR adhesive.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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