2003 Volvo XC90 Base, FWDFACTORY OEM SERVICE PROCEDURE

Valve Depressor

Fig 1: Identifying Valve Depressors
GLL177792Courtesy of VOLVO CARS CORPORATION

Valve depressors without CPS  -functionality (C  amshaft P  rofile S  hifting) have a coating of DLC  (D  iamond L  ike C  arbon).

It is the tops of the valve depressors that are coated with DLC. The layer with diamond-like carbon structure has a depth of 2μm, is very hard and has self-lubricating properties. The surface reduces the friction against the camshaft lobes and thus gives lower fuel consumption and longer service life.

Thanks to very good adhesion and toughness the DLC-coating can handle very high loads. The change applies to valve depressors without CPS-functionality.

This means that it concerns depressors in position:

  • Engine B6304T4 (Ulev2) Exhaust, inlet
  • Engine B6324S4 (Pzev) Exhaust, inlet
  • Engine B6324S5 (Ulev) Exhaust

If needed the DLC-coated depressors can also be used on older engines.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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