2003 Volvo S80 BaseFACTORY OEM SERVICE PROCEDURE

Checking wiring and terminals

Fig 1: Identifying Ignition OFF
GLL101045Courtesy of VOLVO CARS OF NORTH AMERICA.
  • Ignition off.

    Check the brake control module connector. Check for damaged or bent terminal pins. Check for contact resistance and oxidation.

    Check the wiring for CAN communication between terminals #A11 (#A11) and #B13 (#B13) and between terminal #15 (#A15) and #B1 (#B11). Check for an open-circuit. Check for a short-circuit to ground. Check for a short-circuit to supply voltage.

    Check that the wiring is not too close to a source of interference such as a carphone etc.

    Remedy as necessary.

    Other information 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.