2003 Volvo S40FACTORY OEM SERVICE PROCEDURE

Design And Function: Discharge

Fig 1: Battery Discharge
GLL102563Courtesy of VOLVO CARS OF NORTH AMERICA.

The process during dischargeΒ 

  1. Negative plate: Pure lead is converted to lead sulphate
  2. Electrolyte: The sulphuric acid is converted to water
  3. Positive plate: Lead oxide is converted to lead sulphate
  4. Power consuming components.

During discharge, the lead in the negative plate is converted to lead sulphate (PbSO4 ).

The lead dioxide (PbO2 ) in the positive plate is also converted to lead sulphate. During the discharge process, sulphuric acid (H2 SO4 ) is consumed while water (H2 O) is created. This reduces the density of the electrolyte.

The density drops throughout the discharge process and can be gauged to determine the condition of the battery. The electrolyte in a fully charged battery has a density of 1.28 g/cm3 . The density of the electrolyte in a fully discharged battery is 1.10 g/cm3 .

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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