Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1992 Volvo 240 GL, StandardFACTORY OEM SERVICE PROCEDURE
Engine Controls - Specifications: Capacities
BATTERY SPECIFICATION
| Application | Cold Cranking Amp. Rating | |
|---|---|---|
| 240, 740 & 940 | 450 | |
| 960 | ||
| California | 520 | |
| Federal | 600 | |
FLUID CAPACITIES
| Application | Quantity | ||||||
|---|---|---|---|---|---|---|---|
| Crankcase (Includes Filter) | |||||||
| 240, 740 & 940 | 4.7 Qts. (4.4L) | ||||||
| 960 | 5.9 Qts. (5.7L) | ||||||
| Cooling System (Includes Heater) | |||||||
| 240, 740 & 940 | 9.0 Qts. (8.5L) | ||||||
| 960 | 10.5 Qts. (10L) | ||||||
| M/T (ATF Type F Or G) | |||||||
| 240 (M47) | 1.7 Qts. (1.6L) | ||||||
| A/T | |||||||
| 240, 740 & 940 (AW-70) (1) | 4.1 Qts. (3.9L) | ||||||
| 740 Turbo & 940 Turbo (AW-71) (1) | 4.1 Qts. (3.9L) | ||||||
| 960 (AW-40) (2) | 5.6L Qts. (5.2L) | ||||||
| Differential (SAE 80-90W/API GL-5) | |||||||
| 240 (1031) | 1.7 Qts. (1.6L) | ||||||
| 740 & 940 | |||||||
| 1041 | 1.7 Qts. (1.6L) | ||||||
| 1045 | 1.5 Qts. (1.4L) | ||||||
| 960 | |||||||
| Sedan | 1.4 Qts. (1.3L) | ||||||
| Wagon | 1.7 Qts. (1.6L) | ||||||
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Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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