1983 Volvo 760 BaseFACTORY OEM SERVICE PROCEDURE

Injection Nozzles: Notes

Problems with injection nozzles usually are accompanied by knocking in 1 or more cylinders, engine overheating, loss of power or performance, black exhaust smoke, and increased fuel consumption. To locate and correct faulty injectors, proceed as follows:

One at a time, with engine running at fast idle, loosen line unions on each injection nozzle. If engine speed remains constant with line removed that nozzle is defective.

Fig 1: Disassembled View of Injector Nozzle Injector opening pressure is determined by shim thickness.
G34684
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.