2011 Volkswagen Golf Base, 2D Hatchback, 2.5 A, StandardFACTORY OEM SERVICE PROCEDURE

Engine Speed Sensor, Checking (2011 >)

NOTE:

Use only gold-plated terminals when servicing terminals in the electrical harness connector of the Engine Speed (RPM) Sensor -G28-.

Special Tools And Workshop Equipment Required 

  • Multimeter.
  • Wiring diagram.

Test Requirements 

  • The Engine Control Module (ECM) - J623- fuses OK.
  • Battery voltage at least 12.5 volts.
  • All electrical consumers such as, lights and rear window defroster, switched off.
  • Vehicles with automatic transmission, shift selector lever into position "P" or "N".
  • A/C switched off.
  • Ground connections between engine/transmission/chassis OK.
  • Ignition switched OFF.

Function 

The Engine Speed (RPM) Sensor -G28- detects reluctor reference marks. Without an engine speed signal, the engine may not start. If the engine speed signal fails while the engine is running, the engine will stall.

Test Procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK 

Start Diagnosis 

-- Connect the scan tool.

-- Switch the ignition ON.

-- Using the scan tool, check the engine speed:

Diagnostic text Specified value
Engine rotations per minute (RPM) Idle speed

-- Switch ignition OFF.

If The Specified Value Was Not Obtained: 

Checking Internal Resistance 

-- Disconnect the Engine Speed (RPM) Sensor -G28- electrical harness connector.

-- Using a multimeter, connect the RED meter lead to terminal 1 of the Engine Speed (RPM) Sensor -G28- and the BLACK meter lead to terminal 2 for resistance.

Specified Value: 11.4 MΩ (+/- 1.4 M) 

-- Multimeter RED lead still connected to terminal 1 of the Engine Speed (RPM) Sensor -G28- and the BLACK meter lead to terminal 3 for resistance.

Specified Value: 11.4 MΩ (+/- 1.4 M) 

If Any Of The Specified Values Are Not Obtained: 

-- Replace the Engine Speed (RPM) Sensor -G28-.

If The Specified Value Was Obtained: 

Checking Wiring 

-- Remove the Engine Control Module (ECM) -J623-.

-- Using a multimeter, check the Engine Speed (RPM) Sensor -G28- electrical harness connector terminals to the Engine Control Module (ECM) -J623- electrical harness connector T60 terminals for an open circuit. Refer to Appropriate System Diagrams for pin locations.

Engine Speed (RPM) Sensor -G28- electrical harness connector terminals: Engine Control Module (ECM) -J623- electrical connector T60 terminals:
1 59
2 51
3 52

Specified Value: 1.5 Ω Max. 

If The Specified Value Was Not Obtained: 

-- Check the wiring for an open, high resistance or short to ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If No Malfunction Is Detected In The Wiring: 

-- Remove the Engine Speed (RPM) Sensor -G28- and check the sensor wheel for proper seating, damage and runout Refer to the Repair Manual.

If The Sensor Wheel Is OK: 

-- Replace the Engine Control Module (ECM) -J623-.

Final Procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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