2007 Volkswagen Passat 3.6, 4D SedanFACTORY OEM SERVICE PROCEDURE

Freeze Protection, Checking And Adding Coolant Additive

Special tools and workshop equipment required 

  • Refractometer -T10007 A-
    Fig 1: Identifying Refractometer T10007 A
    GWWW00-10827Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:

Read the bright/ark boundary to obtain an accurate reading for the following tests. Place a drop of water on the glass to improve the readability of the bright/dark boundary. The bright/dark boundary can be clearly recognized on the "WATERLINE".

-- Check the concentration of the coolant additive using refractometer -T10007 A- (operating instructions).

The scale -1- on the refractometer applies to coolant additive G12 Plus Plus.

Fig 2: Identifying Scales On Refractometer: Coolant Additive G12 Plus Plus -1- And Coolant Additive G13 -2-
GWWN01-11032Courtesy of VOLKSWAGEN UNITED STATES, INC.

The scale -2- is designed only for coolant additive G13.

NOTE:

The freeze protection must be guaranteed down to approximately -13°F (-25 °C).

If for climatic reasons greater freeze protection is required, the amount of G12 Plus Plus can be increased, but only up to 60% (freeze protection down to approximately -40°F (-40°C), otherwise freeze protection and cooling effectiveness will be reduced.

-- If freeze protection is insufficient, drain off required quantity shown in freeze protection table and add coolant additive G12 Plus Plus.

NOTE:

Follow all waste disposal regulations.

Freeze protection to Difference (in liters)
Actual value Specified value 4-cylinder engines
0°C (32°F) -25°C (-13°F) 3.5
  -35°C (-31°F) 4.0
-5°C (23°F) -25°C (-13°F) 3.0
  -35°C (-31°F) 3.5
-10°C (14°F) -25°C (-13°F) 2.0
  -35°C (-31°F) 3.0
-15°C (5°F) -25°C (-13°F) 1.5
  -35°C (-31°F) 2.0
-20°C (-4°F) -25°C (-13°F) 1.0
  -35°C (-31°F) 1.5
-25°C (-13°F) -35°C (-31°F) 1.0
-30°C (-22°F) -35°C (-31°F) 0.5
-35°C (-31°F) -40°C (-40°F) 0.5

-- Check the freeze protection after the road test.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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