2007 Volkswagen Passat 3.6, 4D SedanFACTORY OEM SERVICE PROCEDURE

Fuel Pump Current Draw, Checking

-- Check current draw of fuel pump as follows:

-- Reconnect all disconnected fuel lines.

-- Connect a multimeter with electrical current probe to terminal 1 -arrow- from wiring harness 4 pin connector to Fuel Pump unit, right.

Fig 1: Connecting Multimeter V.A.G 1715 With Current Pick-Up On To Cable To 5-Pin Connector Terminal 1
GWWN20-0402Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Start engine and run at idle speed.

-- Measure current draw of fuel pump. Specified value: max. 11 amps.

If current draw is exceeded:

-- Fuel Pump faulty, replace fuel delivery unit.

NOTE:

If malfunction in fuel system is intermittent, test can also be performed during a road test, but a second person is required.

Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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