Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2003 Volkswagen Eurovan V6-2.8L (AXK)FACTORY OEM SERVICE PROCEDURE
Front Alignment
Camber, Adjusting
- If necessary, remove right horn cover plate.
- Loosen bolt -a-.
NOTE:
^ To loosen and tighten with wheel installed, turn steering as necessary.
^ For ease of illustration, bolted connection is shown without wheel installed.
- Loosen nut -b-.
- Turn eccentric bushing -arrow A- with special tool 3252 until specification is achieved.
- Tighten bolt -a- and nut -b- again as follows:
Bolt -a- 60 Nm (44 ft lb)
Nut -b- 110 Nm (81 ft lb)
Toe, Adjusting
- Turn steering gear to center position as outlined below.
- Loosen lock nut.
- Turn both tie rods until specification is achieved.
NOTE:
^ Steering must remain centered.
^ After turning tie rod, ensure boots are not twisted.
Steering Gear, Centering
- Turn steering wheel from lock to lock and count number of turns.
- Turn steering wheel back half the number of turns.
- Precisely align steering spindle with aid of point -arrow- on rubber washer and notch in housing. Point and notch must be aligned.
Caster, Checking/Adjusting
- Caster should be checked in the following cases:
Steering pulls
Front wheel shimmy
- Loosen nut -a-.
- Turn eccentric bolt -b- until specification is achieved.
- Tighten nut to 160 Nm (118 ft lb).
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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