2002 Volkswagen EuroVan BaseFACTORY OEM SERVICE PROCEDURE

Determining Shim

The specified bearing preload is achieved if the bearing preload of 0.12 mm and the settling amount of 0.10 mm is added to the figure obtained from the measurement.

Example:

  • "start" Measured Value = 0.60 mm
  • "add" Preload = 0.12 mm
  • "add" Settling allowance = 0.10 mm
  • "equals" Thickness of shim to be installed = 0.82 mm

Unbolt transmission housing and remove differential from torque converter housing.

On vehicles up to 12.95, press taper roller bearing outer race out of torque converter housing. See Fig 1 .

Fig 1: Pressing Taper Roller Bearing Outer Race Out Of Torque Converter Housing (Vehicles Up To 12.95)
G00394514Courtesy of VOLKSWAGEN UNITED STATES, INC.

On vehicles from 01.96 and on, pull taper roller bearing outer race out from torque converter housing. See Fig 2 .

Fig 2: Pulling Taper Roller Bearing Outer Race Out From Torque Converter Housing (Vehicles From 01.96 & On)
G00394515Courtesy of VOLKSWAGEN UNITED STATES, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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