2002 Volkswagen EuroVan BaseFACTORY OEM SERVICE PROCEDURE

Compression (2.8L VR6, Engine Code AES)

  1. Ensure battery is fully charged. Engine oil temperature should be a minimum of 86Β°F (30Β°C).
  2. Turn ignition off. Remove radiator grille. Remove right and left side securing bolts for lock carrier. See Fig 1 . Tilt lock carrier with radiator toward the front.
    Fig 1: Removing Lock Carrier Bolts (4) & Tilting Lock Carrier/Radiator Forward (Engine Code AES)
    G00282536Courtesy of VOLKSWAGEN UNITED STATES, INC.
  3. Disconnect heater element connector. Remove intake hose between upper air cleaner and throttle valve control module together with PCV valve.
  4. Unclip cover for ignition coils with power output stage. Disconnect harness connector from ignition coil/output stage. See Fig 2 .
  5. When performing compression check, throttle valve should be open. Check engine mechanical condition with a compression gauge and remote starter to crank engine. See COMPRESSION SPECIFICATIONSΒ  table.
Fig 2: Locating Ignition Coil/Power Output Stage Harness Connector (Engine Code AES)
G00282537Courtesy of VOLKSWAGEN UNITED STATES, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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