2002 Volkswagen EuroVan BaseFACTORY OEM SERVICE PROCEDURE

Installing (2.8L, 2V - Engine Code AES)

Place drive plate on crankshaft.

Insert 3 (minimum) old bolts and tighten to 22 ft. lbs. (30 N.m).

Check dimension -a- through three torque converter mounting holes using a straight edge and depth gauge. Calculate average. See Fig 1 .

Fig 1: Checking Drive Plate Dimensions (2.8L)
G00394579Courtesy of VOLKSWAGEN UNITED STATES, INC.

Compare average with specification (measured distance plus thickness of straight edge).

Specification: 0.04 to 0.65 in. (15.7 to 16.5 mm)

If specification not obtained:

  • Remove drive plate again and install appropriate shim.

NOTE: Use only one shim of appropriate thickness.

If specification is obtained:

  • Insert new bolts and tighten by hand.
  • Tighten bolts to 44 ft. lbs (60 N.m) and then turn an additional (1/4 turn).

    Additional 1/4 turn can be done using more than one step.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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