2002 Volkswagen EuroVan BaseFACTORY OEM SERVICE PROCEDURE

Toe-In ADJUSTMEN: Front

  1. Turn steering gear to center position.
    • Turn steering wheel from lock to lock and count number of turns.
    • Turn steering wheel back half the number of turns.
    • Precisely align steering spindle with aid of point on the rubber washer and notch in housing. Point and notch must be aligned. See Fig 1 .
  2. Loosen tie-rod lock nut. See Fig 2 . Loosen steering rack boot clamp.
  3. Turn both tie rods until specification is achieved. Tighten tie-rod lock nut. After adjusting tie rod, ensure rack boots did not turn. Twisted boots will wear out quickly. After tie-rod lock nuts are torqued, recheck all wheel alignment settings and readjust as necessary.
    Fig 1: Centering Steering Gear
    G00149601Courtesy of VOLKSWAGEN UNITED STATES, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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