1985 Volkswagen Quantum Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Injectors

  1. Remove injectors but leave hoses connected. Place injectors in individual measuring containers. With sensor plate in idle position, connect jumper wire in place of fuel pump relay.
  2. Disconnect fuel pump when measuring container with highest level of fuel reaches specified capacity. See FUEL INJECTION QUANTITYΒ  table.
  3. Compare amounts of fuel in measuring containers. Fuel quantity should not vary outside specified range. Repeat test with sensor plate in full throttle position.
FUEL INJECTION QUANTITY

Application Fuel Capacity: Oz. (L)
Idle .57-.78 (.017-.023)
Full Throttle 2.43-2.98 (.072-.088)
Fig 1: Testing Fuel Injectors Replace injectors if opening pressure is not in limits.
G35415
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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