Removal [06/2016 - 12/2017]: Procedure

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

HINT: 

Use the same procedure as for the RH side.

Refer to PROCEDURE - Step 6

HINT: 

It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step. Refer to the following procedures (Refer to PROCEDURE - Step 33 ).

1. Apply protective tape to the installation position of the windshield glass on the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Protective Tape

   HINT: 

   Apply protective tape to the area around installation surface to prevent it from being scratched.

2. Using a knife, cut off the windshield outside molding, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Body
   *2	Windshield Outside Molding
   *3	Windshield Glass
   *a	Cut

   WARNING:

   • Do not damage the vehicle body with the knife.
   • If the vehicle body is damaged, repair the damaged portion by applying an anti-rust coating after removing the windshield glass.
3. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

   HINT: 

   Matchmarks are not necessary if the windshield glass is not going to be reused.

4. Pass a piano wire between the vehicle body and windshield glass from the interior, as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Wooden Block
   *2	Plastic Sheet
   *3	Windshield Glass Stopper
   *4	Piano Wire

5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.
6. Cut off the adhesive by pulling the piano wire around the windshield glass.
   NOTE:

   • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.
   • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.
   • Do not damage the windshield glass.
7. Using suction cups, disengage the windshield glass stopper and remove the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Windshield Glass Stopper

   NOTE:

   • There are windshield glass stopper on the windshield glass, as shown in the illustration. Be careful not to damage the windshield glass stopper when cutting off the adhesive.
   • To prevent the windshield glass from dropping when performing this operation, be sure to hold the windshield glass using suction cups.

1. When reusing the windshield glass:
   1. Using a scraper, remove the window glass adhesive dam.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	Window Glass Adhesive Dam
      *a	Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the window glass adhesive dam with a new one.

1. When reusing the windshield glass:
   1. Using a scraper, remove the 2 lower windshield glass seals.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	Lower Windshield Glass Seal
      *a	Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the lower windshield glass seal with a new one.

1. When reusing the windshield glass:
   1. Using a scraper, remove the windshield outside molding with the upper windshield glass seal.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	Windshield Outside Molding
      *a	Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the windshield outside molding with a new one.

1. When reusing the windshield glass:
   1. Using a scraper, remove the No. 1 windshield glass stopper.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	No. 1 Windshield Stopper
      *2	No. 2 Windshield Stopper
      *a	Back Side

      NOTE:

      • Be careful not to damage the windshield glass.
      • Be sure to replace the NO. 1 windshield glass stopper with a new one.

HINT: 

Use the same procedure as for the No. 1 windshield glass stopper.

1. When reusing the windshield glass:
   1. Using a scraper, remove the adhesive tape and adhesive sticking to the windshield glass.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      NOTE:

      Be careful not to damage the windshield glass.

   2. Clean the outer circumference of the windshield glass with a non-residue solvent.
      NOTE:

      • Do not touch the windshield glass surface after cleaning it.
      • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

1. Clean and shape the contact surfaces of the vehicle body.
   1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body, as shown in the illustration.
      NOTE:

      Be careful not to damage the vehicle body.

      HINT: 

      Leave as much adhesive on the vehicle body as possible.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area	Dimension
      a	2.0 mm (0.0787 in.)

      TEXT IN ILLUSTRATION
      
      

      *1	Body	-	-
      	Adhesive	-	-

   2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

      HINT: 

      Even if all the adhesive has been removed, clean the vehicle body.