Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Pump: Disassembly: Disassembly
- REMOVE FUEL SENDER GAUGE ASSEMBLY See step 2
- REMOVE FUEL PUMP
- Disconnect the connector of the fuel pump harness.
- Disconnect the fuel pump filter hose.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.TEXT IN ILLUSTRATION
*1 Fuel Tube *2 Fuel Sub-tank NOTE:Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube. Refer to PRECAUTION .
- Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.
- Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.TEXT IN ILLUSTRATION
*1 Fuel Filter *2 Suction Filter NOTE:- Do not damage the fuel filter.
- Do not remove the suction filter.
- Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
- Disconnect the fuel pump harness connector.
- Remove the O-ring and spacer from the fuel pump.TEXT IN ILLUSTRATION
*1 O-ring *2 Spacer *a 5.0 mm (0.197 in.) NOTE:Be careful not to damage the sealing surface.
HINT:
If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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