2009 Toyota Matrix Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Repair Instruction: Precaution

  1. BASIC REPAIR HINT 
    1. HINTS ON OPERATIONS
      Fig 1: Precaution For Basic Repair
      G06039012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. JACKING UP AND SUPPORTING VEHICLE
      1. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations.
    3. PRECOATED PARTS
      1. Precoated parts are bolts and nuts that are coated with seal lock adhesive at the factory.
      2. If a precoated part is retightened, loosened or moved in any way, it must be re-coated with the specified adhesive.
      3. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriately to that part.
      4. Some seal lock agents harden slowly. You may have to wait for the seal lock adhesive to harden.
      Fig 2: Identifying Seal Lock Adhesive Position On Bolt
      G04827550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. GASKETS
      1. When necessary, use a sealer on gaskets to prevent leaks.
    5. BOLTS, NUTS AND SCREWS
      1. Carefully follow all the specifications for tightening torque. Always use a torque wrench.
    6. FUSES
      1. When inspecting a fuse, check that a wire of the fuse is not broken.
      2. When replacing fuses, be sure that the new fuse has the correct amperage rating. Do not exceed the rating or use one with a lower rating.
      Fig 3: Identifying Correct And Incorrect Fuse
      G04827551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      FUSE REFERENCE CHART

      Illustration Symbol Part Name Abbreviation
      G06039015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      FUSE FUSE
      G06039017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      MEDIUM CURRENT FUSE M-FUSE
      G06039019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      HIGH CURRENT FUSE H-FUSE
      G06039021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      FUSIBLE LINK FL
      G06039023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CIRCUIT BREAKER CB
    7. CLIPS
      1. The removal and installation methods of typical clips used for vehicle body parts are shown in the following table.

        HINT:

        If clips are damaged during a procedure, always replace the damaged clips with new ones.

      REMOVAL AND INSTALLATION METHODS OF TYPICAL CLIPS

      Shape (Example) Removal/Installation
      G06039025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips with a clip remover or pliers.
      G06039026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips with a clip remover or screwdriver.
      G06039028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips with a wide scraper to prevent panel damage.
      G06039030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips by pushing the center pin through and prying out the shell.
      G06039032Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips by unscrewing the center pin and prying out the shell.
      G06039034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clips by prying out the pin and then prying out the shell.
      G06039036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. CLAWS
      1. The removal and installation methods of typical claws used for vehicle body parts are shown in the table below.

        HINT:

        If claws are damaged during a procedure, always replace the cap or cover that has damaged claws with a new one.

      REMOVAL AND INSTALLATION METHODS OF TYPICAL CLAWS

      Shape (Example) Illustration Procedures
      G06039037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, disengage the claws and remove the cap or cover.
      G06039039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, disengage the claws and remove the cap or cover.
      G06039041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, detach the claws and remove the cap or cover.
    9. HINGES, GUIDES, CLAMPS, PINS, ETC.
      1. The removal and installation methods of typical hinges, guides, clamps and pins used for vehicle body parts are shown in the table below.

        HINT:

        If clamps are damaged during a procedure, always replace the cap or cover that has damaged clamps with a new one.

      REMOVAL AND INSTALLATION METHODS OF TYPICAL HINGES, GUIDES, CLAMPS AND PINS

      Shape (Example) Removal/Installation
      G06039043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Pull away from the pins to disengage.
      G06039044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Disengage the pins by pulling.
      G06039046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove the clamps with pliers.
      G06039048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G06039049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Disengage the pins by pulling.
      G06039050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. REMOVAL AND INSTALLATION OF VACUUM HOSES
      1. To disconnect a vacuum hose, pull and twist from the end of the hose. Do not pull from the middle of the hose as this may damage the hose.
        Fig 4: Identifying Correct And Incorrect Methods For Disconnecting Vacuum Hose
        G04827580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. When disconnecting vacuum hoses, use tags to identify where they should be reconnected.
      3. After completing any hose related repairs, double check that the vacuum hoses are properly connected. The label under the hood shows the proper layout.
      4. When using a vacuum gauge, never force the hose onto a connector that is too large. If a hose has been stretched, air may leak. Use a step-down adapter if necessary.
      Fig 5: Identify Tags On Vacuum Hoses
      G04827581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL
      Fig 6: Identifying Length Of Torque Wrench
      G04827582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Use the formula below to calculate special torque values for situations where SST or an extension tool is combined with a torque wrench.

        Formula

        T1 = (L2/(L1 + L2)) * T

      SPECIAL TORQUE VALUES CALCULATION REFERENCE CHART

      T' Reading of torque wrench {N*m (kgf*cm, ft.*lbf)}
      T Torque {N*m (kgf*cm, ft.*lbf)}
      L1 Length of SST or extension tool {cm (in.)}
      L2 Length of torque wrench {cm (in.)}
      Fig 7: Identifying SST And Torque Wrench Length
      G04827583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.