2008 Toyota Matrix Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Brake Actuator: Installation

  1. INSTALL BRAKE ACTUATOR ASSEMBLY 
    1. Install the brake actuator with the 2 nuts to the bracket.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  2. INSTALL BRAKE ACTUATOR WITH BRACKET 
    1. Install the actuator with bracket with the 2 bolts and nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      NOTE:
      • Be careful not to damage the brake tubes and wire harness.
      • Tighten the bolts in order from 1 to 3.
      Fig 1: Identifying Brake Actuator Assembly Nuts
      G05194971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the actuator connector.
      NOTE: Make sure that the lever is locked securely.
    3. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

    Fig 2: Identifying Brake Tubes
    G05194969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY 
  4. INSTALL LH HEADLIGHT ASSEMBLY 
  5. INSTALL FRONT BUMPER COVER 
  6. INSTALL FRONT FENDER LINER RH 
  7. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  8. FILL RESERVOIR WITH BRAKE FLUID 

    HINT:

    BLEEDING

  9. BLEED MASTER CYLINDER 

    SST 09023-00101 

    HINT:

    BLEEDING

  10. BLEED BRAKE LINE 

    HINT:

    BLEEDING

  11. CHECK FLUID LEVEL IN RESERVOIR 

    HINT:

    BLEEDING

  12. INSPECT FOR BRAKE FLUID LEAK 
  13. CHECK ACTUATOR WITH TECHSTREAM 

    HINT:

    See ON-VEHICLE INSPECTION 

  14. PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT  (See ADJUSTMENT )
  15. PREPARE FOR FOG LIGHT AIMING  (See ADJUSTMENT )
  16. INSPECT FOG LIGHT AIMING  (See ADJUSTMENT )
  17. ADJUST FOG LIGHT AIMING  (See INSTALLATION )
  18. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT  (See ADJUSTMENT )
  19. PREPARE FOR HEADLIGHT AIMING (for Using a Tester)  (See ADJUSTMENT )
  20. PREPARE FOR HEADLIGHT AIMING (for Using a Screen)  (See ADJUSTMENT )
  21. INSPECT HEADLIGHT AIMING  (See ADJUSTMENT )
  22. ADJUST HEADLIGHT AIMING  (See ADJUSTMENT )
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.