2007 Toyota Yaris S, AutomaticFACTORY OEM SERVICE PROCEDURE

Knock Sensor: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. DRAIN ENGINE COOLANT (See  REPLACEMENT  ) 
  3. REMOVE CYLINDER HEAD COVER NO. 2 (See  REMOVAL  ) 
  4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE NO. 1 (See  REMOVAL   ) 
  5. DISCONNECT WATER BY-PASS HOSE (See  REMOVAL   ) 
  6. DISCONNECT WATER BY-PASS HOSE NO. 2 (See  REMOVAL   ) 
  7. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY (See  REMOVAL   ) 
  8. REMOVE INTAKE MANIFOLD 
    1. Separate the engine wire harness from the intake manifold.
      Fig 1: Locating Engine Wire Harness
      G04828430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate water by-pass hose No. 2.
      Fig 2: Locating Water By-Pass Hose No. 2
      G04828431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the ventilation hose.
      Fig 3: Locating Ventilation Hose
      G04828432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the union to connector tube hose.
      Fig 4: Locating Connector Tube Hose
      G04828433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 3 bolts and 2 nuts and remove the intake manifold.
    6. Remove the gasket from the intake manifold.
      Fig 5: Locating Intake Manifold Bolts & Nuts
      G04828434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE KNOCK SENSOR 
    1. Disconnect the knock sensor connector.
    2. Remove the nut and remove the knock sensor.
      Fig 6: Locating Knock Sensor Connector & Knock Sensor Nut
      G04828435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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