2007 Toyota Prius BaseFACTORY OEM SERVICE PROCEDURE

Inspection Procedure

  1. READ OUTPUT DTC 
    1. Connect an intelligent tester to the DLC3.
    2. Turn the power switch on (IG) and turn the tester on.
    3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    4. Read the DTCs.

      Result 

      DTC CHART

      Display (DTC Output) Proceed To
      P0116 A
      P0116 and other DTCs B

    B: GO TO DTC CHART 

    A: Go to next step 

  2. INSPECT THERMOSTAT 
    1. Remove the thermostat REMOVAL .
    2. Measure the valve opening temperature of the thermostat.

      Standard temperature: 

      80°C to 84°C (176°F to 183°F) 

      HINT:

      In addition to the above check, confirm that the valve is completely closed when the temperature is below the standard.

    3. Reinstall the thermostat INSTALLATION .

    NG: REPLACE THERMOSTAT 

    OK: REPLACE ENGINE COOLANT TEMPERATURE SENSOR 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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