Back Window Fix Glass: Installation

HINT:

A bolt without a torque specification is shown in the standard bolt chart (See STANDARD BOLT ).

1. INSTALL BACK WINDOW GLASS SPACER 
   1. Apply Primer G to the installation part of the spacers.

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

   2. Install 2 new spacers onto the glass as shown in Fig 1.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 1: Installing Back Window Glass Spacer

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL BACK DOOR GLASS ADHESIVE DAM 
   1. Apply Primer G to the glass where the adhesive dam will be installed.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in Fig 2.
      Fig 2: Installing Back Door Glass Adhesive Dam

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL BACK WINDOW MOULDING OUTSIDE 
   Fig 3: Applying Primer G To Contact Surface Of Back Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      Standard measurement 

      SPECIFIED CONDITION REFERENCE
      
      

      Area	Specified Condition
      a	10.0 mm (0.394 in.)
      b	9.0 mm (0.354 in.)

   2. Install the moulding as shown in Fig 4.
      Fig 4: Installing Moulding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard measurement 

      SPECIFIED CONDITION REFERENCE
      
      

      Area	Specified Condition
      a	0 mm (0 in.)
      b	3.0 mm (0.118 in.)
      c	1.5 mm (0.059 in.)
      d	6.5 mm (0.256 in.)

4. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (See  INSTALLATION  ) 
5. INSTALL BACK WINDOW FIX GLASS 
   1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.
      Fig 5: Applying Primer M To Exposed Part Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002