2007 Toyota Land CruiserFACTORY OEM SERVICE PROCEDURE

Fuel Pump: Installation

  1. INSTALL FUEL PUMP FILTER 

    Install the fuel pump filter to the fuel pump.

    Fig 1: Installing Fuel Pump Filter To Fuel Pump
    G04436040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.
      Fig 2: Installing O-Ring To Fuel Pump
      G04436041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the 4 claws to the claw holes and install the fuel pump and fuel pump filter assembly.
    3. Install the rubber cushion to the fuel pump.
    4. Connect the fuel hose to the outlet port of the fuel pump.
    5. Install the fuel pump by pushing the lower side of the fuel pump.
    Fig 3: Installing Fuel Pump Pushing Lower Side Of Fuel Pump
    G04436042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL LEAD WIRE 
    1. Install the lead wire to the fuel pump.
  4. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY 
    1. Install a new gasket to the fuel suction plate.
    2. Insert the fuel pump and sender gauge assembly into the fuel tank.
    3. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque: 3.5 N*m (35 kgf*cm, 31 in.*lbf) 

      Fig 4: Installing Fuel Pump & Sender Gauge Assembly
      G04436043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT FUEL MAIN TUBE AND RETURN TUBE (FUEL TUBE CONNECTORS) 
    1. Before installing the tube connectors, check for foreign matter on the connection between the nylon tube and the suction plate.
    2. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.
      Fig 5: Inserting Tube Joint Clips
      G04436044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After the connection, pull the clips to check that they are installed securely.
    Fig 6: Checking Tube Joint Clips Proper Installation
    G04436045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  7. CHECK FOR FUEL LEAKS (See  ON-VEHICLE INSPECTION   ) 
  8. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Install the service hole cover with the 2 screws.
    2. Install the front and rear floor carpets.
  9. INSTALL REAR SEAT LOCK COVER 
  10. INSTALL STEP PLATE 
  11. INSTALL REAR DOOR SCUFF PLATE 
  12. INSTALL REAR NO. 1 SEAT 
    1. Install the 2 seats.
  13. PERFORM INITIALIZATION 
    1. Perform INITIALIZATION .
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.