Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2007 Toyota FJ Cruiser RWDFACTORY OEM SERVICE PROCEDURE

Charging System: Generator: Installation

INSTALL GENERATOR ASSEMBLY
1. Install the generator assembly with the 2 bolts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 1: Identifying Generator Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the wire harness clamp bracket with the 2 bolts.
  Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
  
  Fig 2: Identifying Wire Harness Clamp Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the wire harness.
  1. Connect the wire harness to terminal B and install the nut.
    Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf)
  2. Connect the connector to the generator assembly.
    
    Fig 3: Identifying Terminal Cap & Nut
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Install the wire harness stay with the bolt.
    Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf)
    
    Fig 4: Identifying Wire Harness Stay
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN AND GENERATOR V BELT (See INSTALLATION )
INSTALL NO. 1 UNDER COVER SUB-ASSEMBLY (See INSTALLATION )
INSTALL V-BANK COVER (See INSTALLATION )
INSTALL BATTERY
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.