2006 Toyota PriusFACTORY OEM SERVICE PROCEDURE

How To Proceed With Troubleshooting

HINT:

*: Use the intelligent tester.

  1. VEHICLE BROUGHT TO WORKSHOP 

    NEXT 

  2. CUSTOMER PROBLEM ANALYSIS 

    NEXT 

  3. CONNECT INTELLIGENT TESTER TO DLC3* 

    HINT:

    If the display indicates a communication fault in the tester, inspect DLC3.

    NEXT 

  4. CHECK DTC AND FREEZE FRAME DATA* 

    HINT:

    Record or print DTCs and freeze frame data, if needed.

    NEXT 

  5. CLEAR DTC AND FREEZE FRAME DATA* 

    NEXT 

  6. VISUAL INSPECTION 

    NEXT 

  7. SETTING CHECK MODE DIAGNOSIS* 

    NEXT 

  8. PROBLEM SYMPTOM CONFIRMATION 

    If the engine does not start, first perform the "CHECK DTC" procedures and "CONDUCT BASIC INSPECTION" procedures below.

    PROBLEM SYMPTOM CONFIRMATION

    Malfunction does not occur A
    Malfunction occurs B

    B : GO TO STEP   10 

    A : Go to Next Step 

  9. SYMPTOM SIMULATION 

    NEXT 

  10. DTC CHECK* 
    MALFUNCTION CODE REFERENCE

    Malfunction code A
    No code B

    B : GO TO STEP   12 

    A : Go to Next Step 

  11. DTC CHART 

    NEXT : GO TO STEP   14 

  12. BASIC INSPECTION 
    BASIC INSPECTION REFERENCE

    Wrong parts not confirmed A
    Wrong parts confirmed B

    B : GO TO STEP   17 

    A : Go to Next Step 

  13. PERFORM SYMPTOMS TABLE 
    PERFORM SYMPTOMS TABLE

    Wrong circuit confirmed A
    Wrong parts confirmed B

    B : GO TO STEP   17 

    A : Go to Next Step 

  14. CHECK ECM POWER SOURCE CIRCUIT 

    NEXT 

  15. CIRCUIT INSPECTION 
    CIRCUIT INSPECTION REFERENCE

    Malfunction not confirmed A
    Malfunction confirmed B

    B : GO TO STEP   18 

    A : Go to Next Step 

  16. CHECK FOR INTERMITTENT PROBLEMS 

    NEXT : GO TO STEP   18 

  17. PARTS INSPECTION 

    NEXT 

  18. IDENTIFICATION OF PROBLEM 

    NEXT 

  19. ADJUSTMENT AND/OR REPAIR 

    NEXT 

  20. CONFIRMATION TEST 

    NEXT : END 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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