Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2005 Toyota RAV4 Base, AWD, AutomaticFACTORY OEM SERVICE PROCEDURE
Service Data
Service Data Specification (Charging)
| Battery | Specific gravity | at 20°C (68°F) | 1.25 to 1.29 |
| Voltage | at 20°C (68°F) | 12.5 to 12.9 V | |
| Generator | Rated output | 12 V 90 A, 100 A | |
| Standard amperage | Idle to 2000 rpm | 10 A or less | |
| Standard voltage | Idle to 2000 rpm | 13.2 to 14.8 V | |
| Rotor coil resistance | |||
| at 20°C (68°F) | |||
| 90 A | 2.1 to 2.5 Ω | ||
| 100 A | 2.3 to 2.7 Ω | ||
| Slip ring diameter | STD | 14.2 to 14.4 mm (0.559 to 0.567 in.) | |
| Minimum (12 V 90 A) | 12.8 mm (0.504 in.) | ||
| Minimum (12 V 100 A) | 14.0 mm (0.551 in.) | ||
| Brush exposed length | STD | 9.5 to 11.5 mm (0.374 to 0.453 in.) | |
| Minimum (12 V 90 A) | 4.5 mm (0.177 in.) | ||
| Minimum (12 V 100 A) | 4.5 mm (0.177 in.) |
Factory Service Tools
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.