2005 Toyota PriusFACTORY OEM SERVICE PROCEDURE

Torque Specifications

TORQUE SPECIFICATIONS - FUEL

Part Tightened N.m kgf.cm ft.lbf
Fuel deliver pipe sub-assy at Cylinder head sub-assy Bolt A 19 194 14
(See REPLACEMENT ) Bolt B 9.0 92 80 in.lbf
Cylinder head cover sub-assy Cylinder head sub-assy 10 102 7
Ignition coil assy at Cylinder head cover sub-assy 9.0 92 80 in.lbf
Engine wire at Cylinder head cover sub-assy 9.0 92 80 in.lbf
Reservoir bracket at Body 8.5 87 75 in.lbf
Brake master cylinder reservoir sub-assy at Reservoir bracket 8.5 87 75 in.lbf
Cowl top panel sub-assy outer front at Body 6.4 65 57 in.lbf
Trap w/ outlet valve canister assy at Fuel tank assy 6.0 61 53 in.lbf
Fuel tank bracket RR at Fuel tank assy 6.0 61 53 in.lbf
Fuel tank band sub-assy No. 1 RH at Body 39 400 29
Fuel tank band sub-assy No. 1 LH at Body 39 400 29
Exhaust pipe assy front at Exhaust manifold 43 440 32
Exhaust pipe assy front at Exhaust pipe assy tail 43 440 32
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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