Windshield Glass: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• A bolt without a torque specification is shown in the standard bolt chart (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. REMOVE FR WIPER ARM RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
2. REMOVE FR WIPER ARM LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
3. REMOVE HOOD TO COWL TOP SEAL (See  WINDSHIELD WIPER MOTOR ASSY  ) 
4. REMOVE COWL TOP VENTILATOR LOUVER LH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
5. REMOVE COWL TOP VENTILATOR LOUVER RH (See  WINDSHIELD WIPER MOTOR ASSY  ) 
6. REMOVE FRONT DOOR WEATHERSTRIP RH (See  REPLACEMENT  ) 
7. REMOVE FRONT DOOR WEATHERSTRIP LH (See  REPLACEMENT  ) 
8. REMOVE FRONT PILLAR GARNISH RH (See  REPLACEMENT  ) 
9. REMOVE FRONT PILLAR GARNISH LH (See  REPLACEMENT  ) 
10. REMOVE INNER REAR VIEW MIRROR ASSY (See  INNER REAR VIEW MIRROR ASSY  ) 
11. REMOVE RH VISOR ASSY (See  REPLACEMENT  ) 
12. REMOVE LH VISOR ASSY (See  REPLACEMENT  ) 
13. REMOVE GLOVE BOX LAMP ASSY (W/SLIDING ROOF) (See  REPLACEMENT  ) 
14. REMOVE ASSIST GRIP SUB-ASSY (See  REPLACEMENT  ) 
15. REMOVE VISOR HOLDER (See  REPLACEMENT  ) 
16. REMOVE ROOF HEADLINING ASSY (See  REPLACEMENT  ) 
17. REMOVE WINDSHIELD MOULDING OUTSIDE 
    1. Using a knife, cut off the moulding as shown in the illustration.
       NOTE: Do not damage the vehicle body with the knife.
    2. Remove the remaining moulding.

       HINT: Make a partial cut in the moulding.

       Fig 1: Cutting Off Moulding

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE WINDSHIELD GLASS 
    1. From the interior, insert a piano wire between the vehicle body and glass.

       HINT: Apply protective tape to the outer surface of the vehicle body to keep the surface from being scratched.

       Fig 2: Inserting Piano Wire Between Vehicle Body And Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tie both wire ends to wooden blocks or similar objects.
       NOTE: When separating the glass, take care not to damage the paint and interior/exterior ornaments.
    3. Cut the adhesive by pulling the piano wire around the glass.
    4. Using a suction cup, remove the glass.
       NOTE: Leave as much adhesive on the body as possible when removing the glass.