2005 Toyota ECHO 2D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Heater Control Assembly On-Vehicle Inspection: Installation

  1. INSTALL HEATER CONTROL ASSEMBLY 
    1. Install the heater control assembly temporarily.
    2. Pass the heater control cables as shown in the illustration.
      Fig 1: Installing Heater Control Assembly
      G02576319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fit the 2 claws of heater control assembly in the instrument panel hole.
  2. CONNECT HEATER CONTROL CABLES 
    1. Set air inlet selector to "RECIRC" position.
    2. Set temperature control selector to "MAX. COOL" position.
    3. Set mode selector to "FACE" position.
      Fig 2: Connecting Heater Control Cables
      G02576320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Standard heater models only:

      Adjust air inlet control cable.

      Set air inlet damper control lever to "RECIRC" position and connect the inner cable to lever pin and clamp the outer cable.

      NOTE: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in the illustration.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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