2005 Toyota ECHO 2D Sedan, StandardFACTORY OEM SERVICE PROCEDURE

Oil Pump: Inspection

  1. INSPECT RELIEF VALVE 

    Coat the valve with engine oil and check that it falls smoothly into the valve hole by its own weight.

    If it does not, replace the relief valve. If necessary, replace the oil pump assembly.

    Fig 1: Inspecting Relief Valve
    G02575076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT ROTOR SIDE CLEARANCE 

    Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

    Standard side clearance: 

    0.03 - 0.09 mm (0.0012 - 0.0035 in.) 

    Maximum side clearance: 

    0.15 mm (0.0059 in.) 

    If the side clearance is greater than maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

    Fig 2: Measuring Clearance Between Rotors And Precision Straight Edge
    G02575077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT ROTOR TIP CLEARANCE 

    Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

    Standard tip clearance: 

    0.060 - 0.180 mm (0.0024 - 0.0071 in.) 

    Maximum tip clearance: 

    0.28 mm (0.0110 in.) 

    If the tip clearance is greater than maximum, replace the rotors as a set.

    Fig 3: Measuring Clearance Between Drive And Driven Rotor Tips
    G02575078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT ROTOR BODY CLEARANCE 

    Using a feeler gauge, measure the clearance between the driven rotor and body.

    Standard body clearance: 

    0.250 - 0.325 mm (0.00984 - 0.01280 in.) 

    Maximum body clearance: 

    0.425 mm (0.01673 in.) 

    If the body clearance is greater than maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

    Fig 4: Measuring Clearance Between Driven Rotor And Body
    G02575079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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