2005 Toyota Avalon XLSFACTORY OEM SERVICE PROCEDURE

Crankshaft Position Sensor (2GR-FE): Replacement

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FAN AND GENERATOR V BELT (SEE  REPLACEMENT  ) 
  3. REMOVE GENERATOR ASSY (SEE  REPLACEMENT  ) 
  4. DISCONNECT COOLER COMPRESSOR ASSY (SEE  REPLACEMENT  ) 
  5. REMOVE CRANKSHAFT POSITION SENSOR 
    1. Disconnect the crankshaft position sensor connector.
    2. Remove the bolt and crankshaft position sensor.
      Fig 1: Removing Crankshaft Position Sensor
      G02974322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CRANKSHAFT POSITION SENSOR 
    1. Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.
    2. Install the crankshaft position sensor with the bolt.

      Torque: 10 N.m (102 kgf.cm, 7 ft.lbf) 

    3. Connect the crankshaft position sensor connector.
  7. INSTALL COOLER COMPRESSOR ASSY (SEE  REPLACEMENT  ) 
  8. INSTALL GENERATOR ASSY (SEE  REPLACEMENT  ) 
  9. INSTALL FAN AND GENERATOR V BELT (SEE  REPLACEMENT  ) 
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  11. PERFORM INITIALIZATION (SEE  INITIALIZATION  ) 

    Some systems need initialization when disconnecting the cable from the negative battery terminal.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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