Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Toyota Sienna CEFACTORY OEM SERVICE PROCEDURE
On-Vehicle Inspection
NOTE:
"Cold" and "Hot" in this section mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50 °C (122 °F) and "Hot" is from 50 °C (122 °F) to 100 °C (212 °F).
- INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST
- Check for DTCs.NOTE: If DTC is present, perform a troubleshooting in accordance with a procedure for that DTC.
- Check that spark occurs.
- Remove the V-bank cover sub-assembly. See REPLACEMENT .
- Remove the ignition coils (with igniter).
- Using a 16mm (0.63 in) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coil (with igniter) and connect the ignition coil connectors.
- Disconnect the 6 injector connectors.
- Ground the spark plugs.
- Check if spark occurs at each spark plug while engine is being cranked.
NOTE:- Be sure to ground the spark plug when checking.
- Replace the ignition coil when it is given physical impact.
- Do not crank the engine for more than 2 seconds.
If the sparks do not occur, do the following test:
- Using a 16 mm (0.63 in.) plug wrench, install the spark plugs.
Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)
- Install the ignition coil with igniter.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
- Install the V-bank cover sub-assembly. See REPLACEMENT .
- Check for DTCs.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
