Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2004 Toyota RAV4 L, AWD, AutomaticFACTORY OEM SERVICE PROCEDURE

Throttle Body: Installation

INSTALL THROTTLE BODY
1. Install a new gasket on the intake manifold, as shown in Fig 1.
  
  Fig 1: Installing Gasket On Intake Manifold
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the throttle body, bracket and fuel hose clamp with the 4 bolts.
  Torque: 30 N.m (305 kgf.cm, 22 ft.lbf)
  
  Fig 2: Installing Throttle Body, Bracket & Fuel Hose Clamp With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the 5 hoses to the throttle body.
4. Connect the throttle position sensor & control motor connector.
INSTALL AIR CLEANER HOSE
INSTALL AIR CLEANER ASSEMBLY WITH MAF METER AND BRACKET
FILL RADIATOR WITH ENGINE COOLANT

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.