2004 Toyota RAV4 Base, FWD, AutomaticFACTORY OEM SERVICE PROCEDURE

Circuit Opening Relay: Inspection

  1. REMOVE RELAY BOX COVER 
  2. REMOVE CIRCUIT OPENING RELAY (Marking: C/OPN) 
    Fig 1: Removing Relay Box Cover & Circuit Opening Relay
    G02639460Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT CIRCUIT OPENING RELAY 
    1. Inspect the relay continuity.
      1. Using an ohmmeter, check that there is continuity between terminals 1 and 2.

        If there is no continuity, replace the relay.

      2. Check that there is no continuity between terminals 3 and 5.

        If there is continuity, replace the relay.

        Fig 2: Checking Continuity Between Terminals 1 + 2 & No Continuity Between Terminals 3 + 5 Using Ohmmeter
        G02639461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect the relay operation.
      1. Apply battery positive voltage to terminals 1 and 2.
      2. Using an ohmmeter, check that there is continuity between terminals 3 and 5.
      3. Fig 3: Checking Continuity Between Terminals 3 + 5 Using Ohmmeter
        G02639462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If there is no continuity, replace the relay.

  4. REINSTALL CIRCUIT OPENING RELAY 
  5. REINSTALL RELAY BOX COVER 
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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