2004 Toyota RAV4 Base, AWD, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pressure Pulsation Damper: Replacement

  1. REMOVE AIR CLEANER HOSE 
  2. DISCONNECT ACCELERATOR CABLE 
  3. REMOVE FUEL PRESSURE PULSATION DAMPER 
    1. Disconnect the fuel tube connector (metallic connector) (see SFI SYSTEM ).
      CAUTION:
      • Disconnect the fuel tube connector (metallic connector) after observing the precautions.
      • As there is retained pressure in the fuel pipe line, prevent it from splashing inside the engine compartment.
    2. Remove the 2 bolts and pulsation damper.
  4. REINSTALL FUEL PRESSURE PULSATION DAMPER 
    1. Install the pulsation damper with the 2 bolts.

      Torque: 9 N.m (90 kgf.cm, 80 in.lbf) 

    2. Fig 1: Removing/Installing Bolts & Pulsation Damper
      G02639432Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the fuel tube connector (metallic connector) (see SFI SYSTEM ).
  5. RECONNECT ACCELERATOR CABLE 
  6. RECONNECT AIR CLEANER HOSE 
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.